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Electro- and electroless plating of tin, nickel, gold, and solder are common surface treatments for flexible circuits Solder plating by a hot-air leveler could be a low-cost solution However, it entails severe high-temperature process conditions, and the poor uniformity of the solder is not acceptable for several applications Several new surface finishing technologies have been developed to satisfy the requirements of new termination technologies A soft nickel/gold plating is the major process for the wire-bonding and flip chip bonding processes A tin plating is also available for flip chip bonding A hard nickel/gold plating is applied for the fine pitch pads of ACF termination (Anisotropic Conductive Film) and insertion parts of the FFC connectors Tin- and lead-free solder plating will be an alternative treatment to traditional solder plating OSP (Organic Surface Protection) will be a low-cost solution for next-generation soldering eliminating the lead components.

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Prior to the surface treatment for the opened conductors, a suitable cleaning process is required to have good plating performances Sometimes, it needs a strong chemical with mechanical brushing to remove the tough residues and oxidation on the copper surface made by previous processes Strong alkaline solutions should be eliminated as the cleaning reagents Several adhesive resins and photo-imageable coverlays have been attacked seriously and they cause de-lamination of the coverlay Electro plating is capable to provide a reliable metallic surface treatment controlling the thickness and the surface conditions It is not difficult to manage the plated metal surface shiny or non-shiny An issue is the all of the metal pad must be connected to the electrodes It is not a big issue for the simple cable type flexible circuits, which have mostly parallel lines But it is an serious issue SMT type circuits what have electrically isolated termination pads.

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They need supplemental lines for only electro plating, and they should be cut after the process Electroless plating has less limitation in its application The plated metals are deposited uniformly for all bare terminals even though they are electrically isolated On the other hand, electroless plating process has several limitations to control the thickness and the quality of the plated metals A long processing time and high cost solutions cause the thick plating expensive Basically, electroless plating is a kind of chemical reaction in an aqueous solution Some of the plating solutions are high pH alkaline and they make serious damages for the adhesive layers and coverlay materials Micro bump arrays will be constructed by advanced processes Optimized combinations of plating processes can build many kinds of bump shapes at a reasonable cost (see Table 638)..

TABLE 63.8 Surface Treatments of Flexible Circuits Materials Electroplating Electroless plating Hot-air leveling Solder roll coating OSP Ni, Au, Sn, solder, etc. Ni, Au, Sn, solder, etc. Solder Solder Organic molecules Process conditions Wet process Wet process >260 C >260 C Wet process

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8: repeat delay outa[8..15]:=%01_111_111 outa[8..15]:=%10_111_111 outa[8..15]:=%11_011_111 outa[8..15]:=%11_101_111 outa[8..15]:=%11_110_111 outa[8..15]:=%11_111_011 outa[8..15]:=%11_111_101 outa[8..15]:=%11_111_111 9: repeat delay outa[8..15]:=%01_111_111 outa[8..15]:=%10_111_111 outa[8..15]:=%11_101_111 outa[8..15]:=%11_110_111 outa[8..15]:=%11_111_011 outa[8..15]:=%11_111_101 outa[8..15]:=%11_111_111 outa[8..15]:=%11_111_111 10: repeat delay outa[8..15]:=%01_111_111 outa[8..15]:=%10_111_111 outa[8..15]:=%11_011_111 outa[8..15]:=%11_101_111 outa[8..15]:=%11_111_111 outa[8..15]:=%11_111_011 outa[8..15]:=%11_111_101 outa[8..15]:=%11_111_111 11: repeat delay*20 'blanks display for a while outa[8..15]:=%11_111_111 if index>11 index:=0

A punching press similar to those used in the processing of rigid boards could be used for the blanking of flex circuits. Smaller tons are required to cut thin materials. Steel rule dies are the specialty for flex circuits (see Fig. 63.33). They can be prepared in a few days, and their costs are much smaller than those of hard tools. Their weight is also much smaller than that of hard tools and operators can manage them by hand. A typical cross section is shown in Fig. 63.33(a), a finished steel rule die is shown in Fig. 63.33(b), and some limitations on the configurations that can be used are illustrated in Fig. 63.33(c). Steel rule dies have less dimensional accuracy, lower productivity, and a shorter life than hard tools, and they need maintenance more frequently. They are good at quick-turnaround jobs and small- to medium-volume productions.Table 63.9 shows a comparison. A hard punching die is recommended for use for high dimensional requirements and large volume production. Zero clearance between the male and female dies is required for thin materials.

Congratulations! You ve just created your first business service using ADF Business Components. Now you will see how you can actually test that business service to see what it does. JDeveloper provides an indispensable feature called the ADF Business Component browser: it s like a default UI on top of your business service that allows you to test your business service without having to build a UI. Right-click the application module in the Application Navigator and select run. The ADF Business Component browser connects to the database, shows the

FIGURE 63.33 Steel rule die for blanking flexible circuits (a):A cross section of the configured die, (b): A sample finished die (c): Limitations on shapes that can be designed into a steel rule die.

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