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Critical Processes for Dimension Control The critical manufacturing processes for dimensional control of flexible circuits are shown in Tables 63.12 and 63.13. In general, a high temperature or a wet chemical process can alter the dimensions of flexible circuits. Increased mechanical tensions can also impact dimensional control. The major manufacturing steps for standard double-sided flexible circuits with throughholes are listed here. Each step should be considered carefully to determine its contribution to the overall distortion: 1. NC drilling Although NC drilling does not significantly impact the final dimension, certain scale factors based on assumed movements during the following operations may be factored into the drill pattern. 2. Through-hole plating Because the electric field in a through-hole plating bath is generally non-uniform, the copper thickness becomes uneven. An extremely thickly plated copper conductor will create mechanical stresses. During the etching process these stresses are released, generating some dimensional changes. In an extreme case, a copper-plated sheet cannot lie flat. An appropriate set of work fixtures and plating electrodes should be designed to create a uniform plating thickness. 3. Dry film lamination and pattern printing Due to the relatively low temperature and lack of wet processing (moisture), dry film lamination and pattern printing have little effect on dimensional control. Pattern imaging is, however, an opportunity to apply appropriate dimensional corrections for the following processes. 4. Etching and stripping of resists The most critical wet process in flexible circuit manufacturing is etching. Dimensional changes can occur when the by-products of the etching process are combined with the various materials. It is important to identify how to correct

TIp Once you get further into Fusion application development, you will find the ADF Business Component browser an invaluable aid in debugging your application. Even if you have already built a UI on top of your business service, it is worth checking any business service changes in this tool to help isolate the testing.

Surface Resistivity The surface insulation resistance between two points on the surface on any insulating material is the ratio of the DC potential applied between the two points to the total current between them. For surface resistivity, the measured current flows between electrodes 1 and 2, while stray current flows between electrodes 1 and 3, as shown in Fig. 8.16. Table 8.8 shows the surface resistivity values of some common fiberglass-reinforced materials.

TABLE 8.8 Additional Electrical Properties of Common Base Materials Volume Resistivity (96/35/90) (24/125) 108 1011 108 107 108 107 107 107 1010 107 107 107 107 107 Surface Resistivity (96/35/90) (24/125) 107 108 107 106 107 107 107 107 109 107 107 107 107 107 Electric Str. (V/mil) 1250 1250 1300 1200 1200 1650 1350

This chapter is about creating accurate, controlled pulse sequences. Ms. Music, the local high school music teacher, did not get the funding for the metronomes she needs for her class. The enterprising local principal has asked your electronics instructor to see if he can get your class to make 25 low-cost electronic metronomes for the music students. Creating an electronic metronome is an exercise in producing discrete, accurate time intervals that are controlled from a potentiometer. On the metronomes we create, the counts/minute will be controlled by a potentiometer, they will be shown on the display, and they will be annunciated on a speaker. Although the output needed from a metronome is rather limited (40 to 208 ticks per minute is the standard), our project will be able to provide any count desired, from a count every few seconds to a few thousand counts per second, when we use appropriate values in our program. All we need to do is to change the software (and that, in a nutshell, is the power of devices that you make yourself). To implement this in a multiprocessor parallel-processing scenario, we will use four cogs:

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Electric Strength Electric strength is a measure of the ability of an insulating material to resist electrical breakdown perpendicular to the plane of the material when subjected to short-term, high voltages at standard AC power frequencies of 50 to 60 Hz and is reported in volts per mil (see Fig. 8.17). Results can be affected by moisture content in the sample, so measurements may vary with different preconditioning environments. Unless otherwise noted, measurements are taken at 23 C, after preconditioning for 48 hours in distilled water at 50 C and immersion in ambient temperature distilled water for 30 minutes minimum, 4 hours maximum. Measurements are performed under an oil medium to prevent flashover on a small specimen. The values may decrease with increasing specimen thickness for an otherwise identical material. Table 8.8 compares the electric strength of some common fiberglassreinforced materials.

Dielectric Breakdown Dielectric breakdown measures the ability of rigid insulating materials to resist breakdown parallel to the laminations (or in the plane of the material) when subjected to extremely high voltages at standard AC power frequencies of 50 to 60 Hz (see Fig. 8.18). As with electric

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strength, values obtained on most materials are highly dependent on the moisture content and preconditioning method. Unless otherwise noted, measurements are performed at 23 C after preconditioning for 48 hours in distilled water at 50 C followed by immersion in ambient temperature distilled water for 30 minutes minimum, 4 hours maximum. Dielectric breakdown is also performed in an oil medium. Dielectric breakdown for the materials shown in Table 8.8 is normally above 50 kilovolts.

Cog0 blinks an LED at a fixed rate (60 cycles per minute) to indicate that the sys-