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No perfect termination technology can satisfy all requirements, especially for high-density connections with high pin counts. On the other hand, higher performances are required for the new portable electronics to complete reliable terminations in limited spaces. Accordingly, many new termination technologies with flexible circuits have been developed to satisfy many requirements. Nevertheless, it is still difficult to use one termination technology to satisfy

TABLE 64.12 New Termination Technologies for High-Density Flexible Circuits Termination density (mm pitch) 300 150 150 50 200 60 300 200

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Termination technology Lead-free reflow Lead-free hot bar reflow Wire bonding Direct bonding High-density BGA for flip-chip Anisotropic conductive materials Small-pitch ZIF connectors Contact probe array

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The circuitry needed to connect the LCD to the Propeller chip is shown in Figure 21-2. Although the LCD can be written to 4 bits at a time or all 8 bits at one time, the diagram shows all eight lines connected to the data bus so that we can experiment with either 4 or 8 bits. After all is said and done, we will use the 4-bit mode so that we can free up four lines on the Propeller. It is possible to write to the LCD by sending it the characters we want it to display as well as to read from the LCD to determine what is in the current LCD memory. These 16 2 LCDs can display only 32 characters, but they have enough memory to store 80 characters. The display can be scrolled left and right to see the hidden characters. If you are never going to read from the LCD (and reading is seldom necessary, except to read the Busy bit), you can tie the R/W line low and save one line on the Propeller for other uses. (The busy bit is then handled with a short delay to allow it to turn Figure 21-2 Connecting the LCD off.) Because using 4 bits for communications to the Propeller chip (8-bit mode)

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Requirement for flex circuits Higher heat resistance (260 C for 30 sec.) High heat resistance (400 C for 10 sec.) High dimensional accuracy ( 0.02%) High heat resistance (450 C for 3 sec.) Flying-lead construction (50 mm pitch) Microbump array (200 mm pitch) High dimensional accuracy ( 0.01%) High dimensional accuracy ( 0.05%) uniform tin plating Microbump array hard gold plating on nickel

all requirements. Therefore, suitable combinations are recommended to complete all terminations in an electronic product or module. Table 64.12 shows several examples of the major termination technologies used for high-density flexible circuits.

Originally, the basic design concepts and manufacturing processes for the multilayer rigid/flex had been developed for aerospace equipment because of the need to manage reliable wiring in limited space. More than 30 conductor layers were built on a rigid/flex for complicated applications,. On the other hand, consumer portable products such as cellular phones and digital cameras have long been demanding high-density, low-cost wiring technologies and new design concepts and new manufacturing processes have been developed for this task. A combination of rigid and flexible circuits can be called rigid/flex, flex/rigid, or rigid/flexible. However, they are called multilayer flex when flexible materials are used instead of glass/epoxy. The term rigid/flex is used throughout this chapter.

When designing a page template, you need to define areas on the page where the consumer of the template can place his or her page content. These special areas are called facets and are pretty much the same as the facets you have come across in other components, such as the toolbar facet on a Panel Collection component. In this example, the page template will have three facets: main, topAccordion, and bottomAccordion. The names aren t important other than to give a useful indication of their

Multilayer rigid/flex is basically a combination of rigid multilayer and flexible circuit processes. However, the successful accomplishment of this combination requires a high level of skill in both areas, and it is important to have a clear understanding of the abilities and limitations of the chosen fabricator before designing this type of circuit for a product.

saves another 4 lines, the LCD can be controlled with a minimum for six lines. We will connect all 11 lines for now to allow uninhibited experimentation. The Spin language does not have a print command as such built into it. It is possible to send a target device one character at a time, but strings are not permitted. We will first create a command to send the LCD one character at a time and then build up a routine that will allow us to send a string. Here are the other commands needed:

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