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Manufacturing Process It is a very simple process to build a thick-film flexible circuit. There are two steps: 1. Screen printing on a flexible film followed by baking. 2. Blanking. This still requires that the process conditions be controlled carefully.The basic properties of these circuits change significantly depending on these conditions. A pre-baking step is recommended for polyester film substrate to eliminate thermal shrinkage during baking for printed conductor paste. It is not difficult to apply the roll-to-roll manufacturing system for large volume because of the simplicity of the processes. The latest technologies of the printers and screens are able to produce 10 to 15 micron line space with low cost. The electrical properties and trace densities are very depend on the conductor paste. A combination with screen printable nano conductive paste will provide fine conductive traces by a simple manufacturing process.

When the flexible circuits are used as the cables for the high-speed telecommunications, appropriate shielding systems are required. Generally, the cable will be bent frequently, therefore the shielding layers should also have high flexibilities.

You can also do the same for the Text property of each of the Show Detail Item components inside the Panel Accordion component. Again, this means that the text label for each of these panels will come from the template attribute, for which page designers supply a value when they use the template.

We also need to be able to send the LCD non-alphanumeric instructions. This is similar to the character routine and is shown in Program 21-6.

(c) FIGURE 66.14 Shielding of the flexible cables (a): Screen-printing of silver paste (b): Screen-printing of carbon paste (c): Lamination of thin aluminum foil.

Several materials and constructions are available for the shielding of the flexible cables as shown in Fig. 66.14. Screen-printing of silver paste provides both high shielding effect and high flexibility. Screen-printing of carbon paste provides low cost solution. But its shielding effects are limited. Thermal lamination of a thin aluminum foil with thin flexible adhesive provides a reliable solution for both shielding efficiencies and flexibilities.

Various new processes have been developed to build functional elements and devices on the flexible substrates. They have been generating more functions than wiring or assembling board of the discrete components. They are the similar ideas as embedded passive technologies of multilayer boards, but they generate more values with flexible substrates. Table 66.2 shows several material examples and applications.

TABLE 66.2 Functional materials for flexible circuits Materials NiCr, W Functions Embedded resistors Heater Mechanical sensors Embedded capacitance Transparent electrode Embedded active devices Transistors and diodes Sensor devices Flexible displays

Figure 66.15 shows examples of sputtered nickel/chromium alloy. The first one is embedded resistors and the second one is a small strain gage built on the flexible substates.

PRI SEND_INSTRUCTION (DISPLAY_DATA) 'set up for writing instructions CHECK_BUSY 'wait for busy bit to clear OUTA[ReadWrite] := 0 'Set up to read busy bit OUTA[RegSelect] := 0 'Set up to read busy bit OUTA[Enable] := 1 'Set up to toggle bit H>L OUTA[DataBit7..DataBit0] := DISPLAY_DATA 'Ready to READ data in OUTA[Enable] := 0 'Toggle the bit H>L

FIGURE 66.15 Examples of functional flexible circuits (a): Embedded resistance (b): Small strain gage built on flexible substrate. (Source: MicroConnex).

Because of the different design concepts and materials, there are several significant differences in quality assurance for flex circuits vs. that for typical rigid circuit boards. In addition, special test methods are required to guarantee the finished quality of high-density flex circuits, and new inspection technologies have been developed for this purpose.

Now that you have created a page template, the next step is to build pages based on that page template. Typically, you would package the page template into a library to be shared among your development team and you will find out more about this when looking at declarative components later in the chapter but for the moment, as long as the page template is in your project, you will be able to use it. When you create a JSF page, one of the options is to create a page based on a template. Selecting this option will create the page and automatically apply, by reference, the chosen template. When viewing the page in the visual page editor, you will immediately notice that some areas of the page are grayed out while others are not. The areas that are not grayed out are the facet