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TABLE 61.14 Basic Properties of Film Coverlay (Polyimide Film Base) Manufacturer Grade Adhesive Lamination temperature Storage condition Bond strength (kg/cm) Surface resistivity ( ) Volume resistivity ( *cm) Soldering resistance Flammability DuPont Pyralux LF Acrylic 180 C Room temperature 1.3 1.0 exp 13 1.0 exp 14 288 C 5 min No Nikkan Industry CISV Epoxy 160 C Refrigerator 1.0 3.0 exp 14 1.2 exp 16 280 C 10 s UL-94-V-0

Screen-Printable Coverlay Ink (Flexible Solder Mask) A screen-printing process similar to that used for rigid circuit boards is available for flexible circuits as the low-cost coverlay process. However, specially conditioned liquid solder mask materials are required to produce appropriate flexibility for the circuits. Standard solder mask materials designed for the rigid boards have small cracks and de-laminations when bending.

repeat 'loop PresPosition:=pos[0] 'reads the encoder position TargetPosition:=TargetPosition+PotOne/256/3 PositionError:=TargetPosition-PresPosition case PositionError 'decision variable -1_000_000..-1: if MotorRev 'negative range outa[DIR]~~ 'move positive else outa[DIR]~ 'move negative PULSWIDTH:=gain*244/10 'set gain -0..0 : 'range for stopping PULSWIDTH:=0 'gain is set to 0 1..1_000_000: if MotorRev 'positive range outa[DIR]~ 'move negative else outa[DIR]~~ 'move positive PULSWIDTH:=gain*244/10 'set gain

TABLE 61.15 Basic Properties of Screen-Printable Coverlay Manufacturer Grade Base resin Color Hardness Peel strength Flexibility Soldering resistance Insulation resistance ( ) Flammability Taiyo Ink S-222 Epoxy Green 5H 100/100 (crosshatch) N/A 260 C 20 sec. >1 exp 13 UL-94-V-0 Nippon Polytech NPR-5 Epoxy Green H 100/100 (crosshatch) 0.5 mm diameter 260 C 20 sec. >1 exp 12 UL-94-V-0

Generally, because of poor resolution, a screen-printing process does not satisfy the requirements of high-density SMT assembling on flexible circuits. Also, such as process does not provide good mechanical performance for dynamic flexing.Typical property examples are shown in Table 61.15.

Dry-Film Type Photoimageable Coverlay The basic idea of the photoimageable coverlay is to satisfy both of fine resolutions of the opening and physical flexibility by one single material. Also, its simple manufacturing process should reduce costs. From a processing standpoint, there are two types of PIC materials: dry film and liquid. The dry-film type is easily processed when manufactured with vacuum laminators, which provide good encapsulation with the fine conductors. A vacuum press is also available for a small-volume production. However, the cost per unit area is higher for the dry-film type than for liquid materials. Dry-film type and liquid ink type photoimageable coverlay materials have been developed with different resin matrixes to satisfy different technical requirements of HDI flexible circuits. A comparison of the materials is given in Table 61.16. Properties of the materials are shown in Tables 61.17 and 61.18.

TABLE 61.16 Comparison of Photoimageable Coverlay Materials Dry film type Acrylic-base/epoxy-base Applicator Vacuum laminator Polyimide-base Roll laminator Liquid ink type Epoxy-base Screen print Spray coat Curtain coat 10 25 70 * Acceptable * Good Fair High Refrigerator Slow Low Low Polyimide-base Screen print Spray coat Roll coat 10 20 50 Good Good * Excellent Difficult Very high Freezer Slow High Low

PUB Cog_RunMotor(Pin)|Cycle_time,period ' toggle the output line, set dira[BRK..DIR]~~ ' the three amplifier lines ctra[30..26]:=%00100 'Set this cog's "A Counter" to run PWM ctra[5..0]:=Pin 'Set "A pin" to Pin# frqa:=1 'Set this counter's frqa value to 1 PulsWidth:=0 'Start with pulsewidth=0 Cycle_time:=clkfreq/100 ' time for the pulse width to 10 ms period:=cnt 'Store the current value of the counter repeat 'power PWM routine. phsa:=-PulsWidth ' high pulse for Pulsewidth counts period:=period+Cycle_time 'Calculate cycle time waitcnt(period) 'Wait for the cycle time PRI Cog_FigGain repeat if ||PositionError=<1 Integ:=0 Index:=0 Else index:=index+1 If index==5 integ:=integ+1 index:=0 if integ > 2000 integ:=2000

Thickness range (mm) Minimum opening (mm) Flexibility Heat resistance Electrical properties Chemical properties Handling Technical hardle Storage condition Quick turn Material cost Process cost

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